Development of pressure infiltration preparation of metal matrix composites

  • Haofeng Zhao School of Mechanical Engineering, Anhui Institute of Information Technology; School of Materials Mechanics, Nanjing University of Information Science and Technology
  • Lingfeng Zhang School of Mechanical Engineering, Anhui Institute of Information Technology
  • Yiheng He School of Mechanical Engineering, Anhui Institute of Information Technology
  • Zhiguo Ma School of Mechanical Engineering, Anhui Institute of Information Technology
Ariticle ID: 584
235 Views, 62 PDF Downloads
Keywords: infiltration, metal matrx composite, ultrasound, solvent

Abstract

This paper summarizes the process of metal matrix composites from pressure infiltration preparation to pressure ultrasonic assisted infiltration to pressure solvent assisted infiltration. The advantages of preparing metal matrix composites by pressure infiltration alone are low cost and convenient for mass production. However, the equipment and process requirements are too high, and the quality of composite materials can not be guaranteed. Because of the high pressure of ultrasound, ultrasonic infiltration has become an auxiliary physical method for the preparation of metal matrix composites by pressure infiltration. But this method tends to damage the fibers. Therefore, the fibers need to be coated. The coating on the fiber surface is divided into metal coating and non-metal coating. Some people mixed SiC particles or whiskers in continuous carbon fibers to prepare aluminum alloy composite materials, forming a hybrid assisted infiltration method. Later, people began to pay attention to the flux-assisted role of pressure infiltration. Therefore, solvent-assisted infiltration of fiber-reinforced metal matrix composites has become an important research field.

References

Cochran CN, Ray RC. Production of Reininforced Composites. U.S. Patent 3,547,180, 15 September 1970.

An Fuxi Xing. Interface response and long term reliability of Al composite wires reinforced with SiC fibers for transmission wires special set. New development of fiber reinforced composites. Materia Japan 1998; 37(4): 234–237.

Cook AJ, Werner PS. Pressure infiltration casting of metal matrix composites. Materials Scince and Engineering 1991; A144: 189–206.

Klier EM, Mortensen A, Cornie JA, Flemings MC. Fabrication of cast particle-reinforcad metals via pressure infiltration. Journal of Materials Science 1991; 26: 2519–2526. doi: 10.1007/BF01130205

Xia Z, Zhou Y, Mao Z, Shang B. Fabrication of fiber-reinforced metal-matrix composites by variable pressure infiltrotion. Metallnrgical Transactions B 1992; 23(3): 295–301. doi: 10.1007/BF02656284

Öttinger O, Singer R. An advanced melt infiltration process for the net shape production of metal matrix composites. Zeitschrift Fur Metallkunde 1993; 84: 827–831.

Degischer HP. Apparatus and Method for Metal Matrix Composites (German). AT393652B, 14 December 1989.

Doktor M, Biucher J, Degischer HP. Continuous fiber reinforced aluminum wires. Materials Science and Engineering 1998; 589–598.

McCullough C, Mortensrn A, Werner PS, et al. Fiber Reinforced Aluminum Matrix Composite Wire. U.S. Patent 6,245,425,BI, 12 June 2001.

Williams MG, Isaacs JA, Nadler JH. Analytically motivated process improvements in continuos mmc wire fabrication. Materials Science and Engineering 1999; A266(1–2): 86–92. doi: 10.1016/S0921-5093(99)00039-8

Zhou S, Wang G. Effect of SiCp mixture on properties of C/Al Dip-forming composites. Journal of Composite Materials 1996; 13(1): 66–71.

Polakovic A, Sebo P, Ivan J, Augustinicova Z. The effect of ultrasound on the wetting of graphite by molten aluminim. Ultrasonics 1978; 16(5): 210–212. doi: 10.1016/0041-624X(78)90018-5

Ishikawa T, Teranishi H, Imai Y, Nagata Y. Ultrasonic Wave Vibration Apparatus for Use in Producing Preform Wire, Sheet or Tape for a Fiber Reinforced Metal Composite. U.S. Patent 47,795,639, 25 October 1988.

Nakanish H, Tsunekawa Y, Okumiya M, Mohri N. Ultrasonic infiltration in alumina fiber/molten aluminum system. Materials Transaction, JIM 1993; 34(1): 62–68. doi: 10.2320/matertrans1989.34.62

Nakanishi H, Tsunekawa Y, Okumiya M, Mohri N. Ultrasound-assisted pressureless infiltration of molten aluminium into alumina capillaries. Journal of Materials Science Letters 1993; 12: 1313–1315. doi: 10.1007/BF00506348

Yang D, Yin X, Pan J. Continous yarn fibre-reinforced aluminum composites prepared by the ultrasonic liquid infiltration method. Journal of Materials Science Letters 1993; 12: 252–253. doi: 10.1007/BF00539816

Cheng HM, Lin ZH, Zhou BL, et al. Preparation of carbon fibre reinforced aluminim via ultrasonic liquid infiltration technique. Materials Science and Technology 1993; 9(7): 609–613. doi: 10.1179/mst.1993.9.7.609

Ma L, Chen F, Shu G. Fabrication of fine-particle reinforced metal matrix composites by high-energy ultrasonic method. Journal of Materials Research 1995; 9(4): 372–375. doi: 10.1007/BF02658170

Wang J, Chen F, Zhang L, Shu G. Al2O3/ZA22 composites prepared by high energy ultrasound and their properties. Foundry 1997; 5: 1–3.

Chen F, Shu G, Ma L, He D. Preparation and mechanism of metal matrix composites under high energy ultrasound. Acta Materiae Compositae Sinica 1998; 15(3): 12–16. doi: 10.3321/j.issn:1000-3851.1998.03.003

Yang S, Yin X. Preparation technology and properties of CF/Al composite fibers by ultrasonic impregnation. New Technology New Technology 1999; 5: 32–33.

Matsunaga T, Ogata K, Hatayama T, et al. Effect of acoustic cavitation on ease of infiltration of molten aluminum alloys into carbon fiber bundles using ultrasonic infiltration method. Composites Part A: Applied Science and Manufacturing 2007; 38(3): 771–778. doi: 10.1016/j.compositesa.2006.09.003

Matsunaga T, Matsuda K, Hatayama T, et al. Fabrication of continuous carbon fiber-reinforced aluminum-magnesium alloy composite wires using ultrasonic infiltration method. Composites Part A: Applied Science and Manufacturing 2007; 38(3): 1902–1911. doi: 10.1016/j.compositesa.2007.03.007

Wang H, Wu R, Zhang G. Treatment of fiber non-wettability in liquid impregnation. Journal of Shanghai Jiao Tong University 1994; 28(4): 90–93.

Yu J, Zhou Y. Design and preparation of hybrid 2D-C/Al electronic packaging composites. Chinese Journal of Nonferrous Metals 2000; 10(Suppl.): 1–5.

Du J. Progress in casting hybrid metal matrix composites. Special Casting and Non-Ferrous Alloys 2002; 6: 19–21.

Pocher JP, Quenisset JM, Naslain R. A new casting process for carbon fibre-aluminium matrix low-cost composite materials. Journal of Materials Science Letters 1985; 4: 1527–1529. doi: 10.1007/BF00721386

Rocher JP, Quenisset JM, Naslain R. Wetting improvement of carbon or silicon carbide by aluminium alloys based on a K2ZrF6 surface treatment: Application to composite material casting. Journal of Materials Science 1989; 24: 2697–2703. doi: 10.1007/BF02385613

Published
2023-08-16
How to Cite
Zhao, H., Zhang, L., He, Y., & Ma, Z. (2023). Development of pressure infiltration preparation of metal matrix composites. Insight - Mechanics, 6(1). https://doi.org/10.18282/m.v6i1.584
Section
Review